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Tiny copper ‘flowers’ bloom for clean fuel

by | Feb 3, 2025 | Applied Science and Technology

Tiny copper ‘nano-flowers’ have been attached to an artificial leaf to produce clean fuels and chemicals that are the backbone of modern energy and manufacturing. Credit: Virgil Andrei.

Tiny copper ‘nano-flowers’ have been attached to an artificial leaf to produce clean fuels and chemicals.

The researchers, from the University of Cambridge and the University of California, Berkeley, developed a practical way to make hydrocarbons – molecules made of carbon and hydrogen – powered solely by the sun.

The device they developed combines a light absorbing ‘leaf’ made from a high-efficiency solar cell material called perovskite, with a copper nanoflower catalyst, to convert carbon dioxide into useful molecules.

Unlike most metal catalysts, which can only convert CO₂ into single-carbon molecules, the copper flowers enable the formation of more complex hydrocarbons with two carbon atoms, such as ethane and ethylene — key building blocks for liquid fuels, chemicals and plastics.

Almost all hydrocarbons currently stem from fossil fuels, but the method developed by the Cambridge-Berkeley team results in clean chemicals and fuels made from CO2, water and glycerol – a common organic compound – without any additional carbon emissions.

Inspiration

The study builds on the team’s earlier work on artificial leaves, which take their inspiration from photosynthesis: the process by which plants convert sunlight into food.

Lead author Dr Virgil Andrei, from Cambridge’s Yusuf Hamied Department of Chemistry, said: “We wanted to go beyond basic carbon dioxide reduction and produce more complex hydrocarbons, but that requires significantly more energy.”

Andrei, a Research Fellow of St John’s College, Cambridge, carried out the work as part of the Winton Cambridge-Kavli ENSI Exchange programme in the lab of Professor Peidong Yang at University of California, Berkeley.

By coupling a perovskite light absorber with the copper nanoflower catalyst, the team was able to produce more complex hydrocarbons.

To further improve efficiency and overcome the energy limits of splitting water, the team added silicon nanowire electrodes that can oxidise glycerol instead.

This new platform produces hydrocarbons much more effectively — 200 times better than earlier systems for splitting water and carbon dioxide.

The reaction not only boosts CO₂ reduction performance but also produces high-value chemicals such as glycerate, lactate, and formate, which have applications in pharmaceuticals, cosmetics, and chemical synthesis.

Andrei said: “Glycerol is typically considered waste, but here it plays a crucial role in improving the reaction rate.

“This demonstrates we can apply our platform to a wide range of chemical processes beyond just waste conversion.

“By carefully designing the catalyst’s surface area, we can influence what products we generate, making the process more selective.”

Optimistic

While current CO₂-to-hydrocarbon selectivity remains around 10%, the researchers are optimistic about improving catalyst design to increase efficiency.

The team envisions applying their platform to even more complex organic reactions, opening doors for innovation in sustainable chemical production.

With continued improvements, this research could accelerate the transition to a circular, carbon-neutral economy.

Andrei said: “This project is an excellent example of how global research partnerships can lead to impactful scientific advancements.

“By combining expertise from Cambridge and Berkeley, we’ve developed a system that may reshape the way we produce fuels and valuable chemicals sustainably.”

The results are reported in the journal Nature Catalysis.

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