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Sculpting complex 3D nanostructures with a focused ion beam

by | Jan 21, 2026 | Applied Science and Technology

Microscope image of a helical-shaped device crafted using the new method. Credit: RIKEN.

New method to fabricate 3D nanoscale devices from single-crystal materials using a focused ion beam instrument developed.

Scientists from the RIKEN Center for Emergent Matter Science and colleagues used this new method to carve helical-shaped devices from a topological magnet composed of cobalt, tin, and sulphur, with a chemical formula of Co₃Sn₂S₂, and found that they behave like switchable diodes, meaning that they allow electricity to flow more easily in one direction than the other.

Creating complex, three-dimensional nanostructures could help us build more energy-efficient and compact electronic devices.

Until now there have been few ways to create such structures, and the currently available methods severely limit the material selection and quality.

In the current study the scientists used a focused ion beam that can cut materials with sub-micron precision to overcome this limitation, allowing them, in principle, to shape three-dimensional devices from almost any crystal.

In the same way that sculptors use tools to chip away at a material block, they used the ion beam to trim the crystal into a desired shape.

Microscope image of a helical-shaped device crafted using the new method. Credit: RIKEN.

Power

To demonstrate the new method’s power, the researchers used it to create helical devices from a magnetic material, Co₃Sn₂S₂, which they believed, due to its properties, would show a unique diode effect – nonreciprocal electrical transport – arising from the chiral nanoscale geometry.

Indeed, they found that the helical devices acted as tiny, switchable diodes: electric current flows more easily in one direction than the other, and this diode effect could be reversed by changing the magnetisation or the chiral handedness of the helix.

The researchers also found the inverse behaviour, that strong current pulses can flip the magnetisation of the helix.

Diodes are important electronic devices used in applications such as AC/DC conversion, signal processing, and LED devices.

By comparing helices of different sizes and temperatures, they traced this effect to the way electrons scatter asymmetrically from the curved, chiral walls of the devices.

Together, these results highlight the idea that device shape can be used as a design tool for electronic function, opening new routes to low power, geometry-engineered components for future memory, logic, and sensing technologies.

Nanosculpting

First author Max Birch said: “By treating geometry as a source of symmetry breaking on equal footing with intrinsic material properties, we can engineer electrical nonreciprocity at the device level.

“Our newly developed focused ion beam nanosculpting method opens up a wide range of studies on how three-dimensional and curved device geometries can be used to realise new electronic functions.”

Research group leader Yoshinori Tokura said: “More broadly, this approach enables device designs that combine topological or strongly correlated electronic states with engineered curvature in the ballistic or hydrodynamic transport regime.

“The convergence of materials physics and nanofabrication points to functional device architectures with potential impact on memory, logic, and sensing technologies.”

The study is published in Nature Nanotechnology.

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